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 01-12-2016, 11:11 Post: 194314
05Gator



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Location: South Carolina
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 CX Choke Revisited

I need to reopen the choke issue started by “badnova”. I, also, am having a problem with my 2005 CX.

This will be a little long, but want to include all I can. My CX sat for five (5) months and now it will only idle smoothly with the choke pulled ½ closed. It ran fine before putting in storage. It is searching with the governor without the choke. It runs fine above idle and at full speed without the choke. I thought something in the idle circuit. I pulled the spark plug and it looks like the engine is running very lean.

I noticed that the idle mixture screw had a stop on it and would only allow ¾ of a turn, which didn't help anything. I sawed the tab off and adjusting full in and out, doesn't change anything either. “Yes”, the restrictor bushing is in the air filter intake. If I hold the choke ¼ to ½ closed, the engine will idle fine, with no searching from the governor. However, the engine will NOT rev up with the choke. When I rev it up without the choke it runs fine and governor holds it steady.

I pulled the idle jet out and ran the engine without it in place. There was NO change in idle condition with or without it. I then removed the carb for cleaning. The float bowl had plenty of fuel in it. Idle jet has a #40 and main has a #90 on them. There was NO visible dirt in the float bowl. I used a spray can of carb cleaner thru all the holes and ports followed by compressed air. I checked the very small holes in the air-horn with tag wire and they are open. Reassembled, remounted carb and NO change to my problem.

I, too, noticed, like “badnova”, that the idle jet appears to have a plug in the carb end of the jet and holes on the sides of it. On closer inspection, with a magnifying glass, I can see a very small dimple in the center of the jet plug. The smallest wire I have is .015” and it will not go thru. So, is there a hole thru the plug or not?

Thank you, for any replies.






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 01-13-2016, 13:51 Post: 194317
05Gator



Join Date: Jan 2016
Location: South Carolina
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 CX Choke Revisited


Thanks for the replies,

The good news is that it is now idling without the governor searching Smile

I pulled the carb again, removed all parts that I could and soaked the carb and parts in a vessel filled with Berrymans B12 fuel cleaner. I then agitated the mix with a low volume of air. Soaked overnight and agitated again. I did notice some dirt it the solution after cleaning. Blew all parts and holes with compressed air.

I can now adjust the low speed circuit screw and make it stumble in and out. I then took it for a ride at high speed (yea, don't race anyone) and all is well.

I will be draining the carb before next storage period and adding Stabilizer to the tank.

Thanks Again, Tom






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